Published August 25, 2026 02:53PM

The seemingly straightforward number adorning your backpack—be it 40, 50, or 60 liters—is more than just a designation of its size; it’s a crucial piece of information for any serious trekker. This capacity dictates the volume of gear you can carry, directly influencing your trip’s planning, the types of equipment you can bring, and the intricate organizational strategies you’ll need to employ. However, as revealed through rigorous testing at the Outside Lab in Denver, Colorado, the advertised capacity is not always a direct reflection of the main compartment’s volume, a nuance that can significantly impact a backpacker’s experience.

In a comprehensive evaluation for this year’s summer gear guide, Backpacker magazine meticulously tested 18 traditional and ultralight backpacks. This in-depth analysis went beyond simply accepting manufacturer claims. The team at the Outside Lab, spearheaded by Lab Test Editor Adam Trenkamp, undertook the task of verifying each backpack’s stated capacity against its actual measured volume. Furthermore, they meticulously documented how this total capacity was distributed between the primary pack bag and its various accessory pockets, including lids, front stuff-it pockets, side pockets, and even hip belt compartments. This granular approach aims to equip consumers with a more accurate understanding of how much gear they can truly expect to fit and where.

"The assumption that a 60-liter pack’s main compartment will hold 60 liters is a common misconception," explained Adam Trenkamp during an interview at the lab. "For fully featured, traditional backpacking packs, the main compartment rarely accounts for the entire advertised capacity. Instead, the total volume is achieved through a combination of the main bag, the lid with its integrated pockets, external stuff-it sections, side pockets, and even small zippered compartments on the hip belt."

Trenkamp elaborated on a specific example: a 60-liter pack that, upon measurement, revealed its main compartment held only 45 liters. "The bag itself still accommodates the full 60 liters," he clarified, "but this is achieved by utilizing the lid, the front stash pocket, side pockets that aren’t just for water bottles—this particular pack had specialized rear bottle holders—and even a bit of extra space within the hip belt itself. Traditional packs with extensive organizational features distribute their total volume across these various elements, not solely within the main compartment."

This distinction is vital for backpackers when planning their expeditions. Trenkamp advises a proactive approach to packing: "When you’re selecting a pack, it’s wise to estimate your gear needs and then add a buffer. Consider not just the total volume but also how your gear will physically fit. How much does the pack actually expand? Will your essential items fit inside? This is particularly important when comparing traditional packs to ultralight models."

Ultralight backpacks, by their very design, often simplify this equation. "An ultralight pack typically features a single main pocket," Trenkamp noted. "In this scenario, the total volume is concentrated within that one space, making it easier to estimate how much will actually fit. With a fully featured traditional pack, you need to analyze your specific gear, visualize where each item will be stowed, and then determine if that organizational layout best suits your hiking style."

Adam Roy, Editor-in-Chief of Backpacker, highlighted the implications of this distribution for different hiking philosophies. "If the listed capacity is generally accurate, then the difference between a pack with most of its volume in the main compartment versus one with numerous pockets boils down to personal preference and how you utilize your pack on the trail," Roy observed. "An ultralight hiker who packs up in the morning and stays on the move, with minimal need to access gear during the day, might find a pack with a large, singular main compartment more efficient. Conversely, a hiker who values organization, makes frequent stops to admire the scenery, or needs quick access to specific items might benefit from a pack that distributes its volume across more compartments. This allows for easier retrieval of frequently used items without disrupting the entire pack’s contents."

Trenkamp concurred, emphasizing the efficiency gains: "Having readily accessible pockets for items you’ll need frequently means you can get in and out of your pack quickly, without the need to unpack and repack large sections of your gear. This preserves valuable time and energy on the trail."

Roy added, "And in those circumstances, having less of the total volume concentrated in the main pack bag becomes less of a compromise and more of an advantage."

The methodology employed by the Outside Lab is designed to provide a tangible understanding of these distinctions. While the exact process involves precise measurements and standardized testing protocols, the core principle is to translate abstract volume into practical carrying capacity. This involves using calibrated volumetric fillers, such as beanbags or specialized foam cubes, to fill each compartment independently and then summing these volumes to arrive at the measured capacity. The comparison between the manufacturer’s stated capacity and the lab’s measured capacity serves as a crucial metric for evaluating a pack’s honesty and design efficiency.

Furthermore, the lab’s analysis extends to the usability of these compartments. For instance, a front stuff-it pocket, while contributing to the overall volume, might be best suited for a rain jacket or a quickly accessible map, whereas a lid pocket is ideal for smaller, frequently accessed items like a headlamp, snacks, or a first-aid kit. Hip belt pockets, often overlooked, can be game-changers for items like lip balm, sunscreen, a multi-tool, or a smartphone. Understanding where these liters are allocated allows consumers to make informed decisions based on their personal packing habits and the demands of their intended adventures.

The implications of this detailed testing are far-reaching for the outdoor industry. For manufacturers, it provides a benchmark for accurate product descriptions and encourages innovative designs that optimize both capacity and accessibility. For consumers, it empowers them with knowledge, enabling them to move beyond the superficial numbers and delve into the practical realities of a backpack’s carrying potential. This is especially critical in an era where the trend towards minimalist and ultralight backpacking continues to grow, but traditional, feature-rich packs still hold significant appeal for multi-day excursions and demanding expeditions.

The distinction between traditional and ultralight pack design philosophy is a recurring theme in backpack development. Traditional packs often prioritize durability, comfort under heavy loads, and extensive organizational features. This can include multiple external pockets, adjustable suspension systems designed for heavy loads, and robust materials. In contrast, ultralight packs aim to minimize weight by using lighter materials, simplifying designs, and often reducing the number of external pockets and organizational features. This focus on weight savings means that every liter of capacity in an ultralight pack is meticulously considered, as there is less room for extraneous features.

The Backpacker lab tests, therefore, serve as a crucial bridge between these two design philosophies, offering a standardized framework for comparison. By measuring both total and compartment-specific volumes, the magazine provides data that allows consumers to discern whether a pack’s design aligns with their individual needs and preferences. For example, a hiker who frequently embarks on long-distance thru-hikes might prioritize a pack with a large, easily accessible main compartment to accommodate bulky sleeping bags and tents, while a day hiker or a weekend warrior might prefer a pack with numerous smaller pockets for better organization of essentials.

The research also sheds light on the evolution of backpack design. As materials science advances and consumer demands shift, manufacturers are constantly innovating. Some traditional packs are incorporating lighter materials and more streamlined designs, while some ultralight packs are finding ways to add essential organizational features without significantly increasing weight. The lab’s rigorous testing helps to assess the effectiveness of these innovations and provides an unbiased evaluation of their real-world performance.

In conclusion, the number of liters on a backpack is an important starting point, but it is not the entire story. The actual distribution of that capacity, the design of the compartments, and the overall organizational structure of a pack play a significant role in its functionality and suitability for different types of outdoor pursuits. The detailed testing conducted by Backpacker magazine at the Outside Lab aims to demystify these complexities, empowering backpackers to make more informed purchasing decisions and ultimately enhance their experiences in the great outdoors. By understanding what those liters truly represent, from the main compartment’s volume to the utility of every external pocket, hikers can better equip themselves for the challenges and joys of their next adventure.

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